Industrial & Others
Orthopaedic Cast Padding
Our nonwoven orthopaedic cast padding is designed to provide a soft, protective cushioning layer between the skin and a plaster or synthetic cast. Made from gentle, lightweight fibres, it helps improve patient comfort while protecting sensitive areas from pressure, friction, and irritation.

- Needle punched + thermal bonded
- Up to 5.2 m
- 100–1200 GSM
Product details
| Process | Needle punched + thermal bonded |
|---|---|
| Fibre | Polyester, PP (virgin), PP (recycled), Viscose, Custom blendFull production range — tell us the application and we will advise. |
| GSM | 100 – 1200Production capability — made to the GSM your application needs. |
| Thickness | Made to requirement |
| Width | 5.0 – 5.2 m |
| Roll length | 50 m standard; other lengths on request |
| Colour | Made to requirement |
This material is made to order across our full 100 – 1200 GSM range. Tell us the GSM, thickness, width and colour your application needs and we will confirm exact figures with your quote.
- Undercast padding for orthopaedic supports
- Other medical immobilisation applications
| Minimum order | Agreed per order |
|---|---|
| Lead time | Usually 4–5 days from order confirmation to dispatch |
| Roll length | 50 m standard; other lengths on request |
| Packing | Poly bag on a paper core, or HDPE wrap |
| Samples | Free, to any location; delivery time depends on where you are |
Overview
About Orthopaedic Cast Padding
The padding is soft, breathable, and easy to wrap around the body part before cast application. Its uniform structure supports smooth application and helps create an even protective layer under the cast.
Features
- Soft and skin-friendly
- Lightweight and breathable
- Provides cushioning and pressure protection
- Easy to tear, wrap, and apply
- Uniform thickness for consistent coverage
- Available in customised widths, thicknesses, GSM, and roll lengths
Orthopaedic Cast Padding: common questions
What is Orthopaedic Cast Padding used for?
Typical uses include undercast padding for orthopaedic supports and other medical immobilisation applications.
What GSM and roll width is Orthopaedic Cast Padding available in?
Orthopaedic Cast Padding is made to order across a 100–1200 GSM range in roll widths of 5.0 – 5.2 m. The standard roll is 50 m long, with other lengths on request. Thickness and colour are set to your requirement, and exact figures are confirmed with your quote.
How is Orthopaedic Cast Padding made, and from which fibres?
Process: needle punched + thermal bonded. Fibre options: Polyester, PP (virgin), PP (recycled), Viscose, Custom blend. Read how needle punching and thermal bonding differ.
What are the main features of Orthopaedic Cast Padding?
Soft and skin-friendly; lightweight and breathable; provides cushioning and pressure protection; easy to tear, wrap, and apply.
Where can I learn more about choosing Orthopaedic Cast Padding?
What is the minimum order and lead time for Orthopaedic Cast Padding?
There is no fixed minimum: the order quantity is agreed with each order. Lead time: usually 4–5 days from order confirmation to dispatch. Rolls are packed in a poly bag on a paper core, or in HDPE wrap.
Can I get a sample or a custom specification of Orthopaedic Cast Padding?
Yes. Samples are free, and we send them to any location; how long delivery takes depends on where you are. GSM, thickness, width, colour and roll length can be customised. Use the enquiry form on this page, or see how to request a quote.
Enquiry
